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Spool
Spool
Spool

Spool

Pipe Spool refers to pre-fabricated pipe segments in factories or specific prefabricated sites according to design requirements. This method of pipe manufacturing helps to improve construction efficiency, ensure quality, and reduce the complexity and uncertainty of field operations.
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Introduction
Specification
Feature
Process
Related Products
Introduction
Product Introduction

Spool refers to pre-fabricated pipe segments in factories or specific prefabricated sites according to design requirements. This method of pipe manufacturing helps to improve construction efficiency, ensure quality, and reduce the complexity and uncertainty of field operations.
IBC Metal Group’s expertise is reflected in its in-depth product knowledge, strong supply chain management capabilities, accurate market analysis and forecasting capabilities, professional technical support and services, rich experience in international trade, and strict qualification and compliance management. These professional manifestations make the Group have a significant competitive advantage and leading position in the steel industry.

Specification
Product Specification
DN: 125*100/ 125*90/ 125*80/ 150*125/ 200*150/ 250*200/ 300*250,etc.
Outside Diameter at Bevel: 5*4/ 6*5/ 8*6/ 10*8/ 12*10/ 14*12,etc.
Center to End: 124/143/178/216/254/279/305,etc.
Feature
Advantageous Features
Improve construction efficiency
Processing and manufacturing pipes in factories or fixed prefabrication areas greatly reduce the amount of on-site work and shorten the construction period compared with traditional on-site prefabrication. This prefabrication method can be centralized in the factory, using advanced automation equipment for efficient processing, significantly improving labor productivity.
Ensure the construction quality
The production of spool tube fittings is carried out in the factory environment, avoiding the complex environmental factors (such as climate, wind, rain, snow, etc.) of the site operation. Under such conditions, the quality of the pipeline is more easily guaranteed, and strict quality control measures can be adopted to ensure that the quality of the pipeline meets the standards and engineering requirements.
Optimize resource allocation
Pipe manufacturing tasks for different projects can be carried out simultaneously in the factory, improving the utilization rate of equipment. In addition, the unified management and prefabrication methods also help save manpower, material resources and production costs, and improve economic efficiency.
Easy to manage and coordinate
Pipe prefabrication in a fixed prefabrication area is conducive to better coordination and control of quality, schedule and management. This prefabrication method helps to reduce the workload of on-site prefabrication and on-site installation, and greatly improves the installation, quality and schedule of the entire project.
Process
Product Process
01
Design and planning
According to the project requirements and engineering drawings, determine the specifications, materials, lengths, connection methods and required accessories of the prefabricated pipes.
Taking into account the conditions of transportation and installation, reasonable planning of pipeline segmentation and connection design.
02
Material selection and procurement
According to the design requirements, select appropriate materials and specifications of pipe materials, such as steel pipe, cast iron pipe, plastic pipe, etc.
Purchase all necessary accessories such as flanges, seals, brackets, etc.
03
Prefabrication
In the factory or prefabrication site, according to the design requirements of the pipeline material cutting, groove processing, rust removal, anti-corrosion treatment and other pretreatment work. Install flanges, valves and other accessories on the pipeline as required, and carry out necessary tests and inspections.
04
Quality inspection
Check the quality of the prefabricated pipe, including dimensional accuracy, welding quality, anti-corrosion coating quality, etc.
Carry out the necessary non-destructive inspection and testing to ensure that the pipeline meets the design requirements and quality standards.
05
Transportation and Storage
The pipe spool is safely transported to the construction site using proper packing and securing methods.
During the storage process, it is necessary to ensure that the pipeline is not damaged to prevent corrosion and deformation.
06
On-site installation
At the construction site, according to the installation drawings and process requirements, the prefabricated pipe will be installed in the predetermined position and direction.
Carry out pipe connection work, such as welding, flange connection, etc., to ensure reliable connection quality.
07
System test
After all pipelines are installed, system testing, including pressure testing, leak testing, etc., is carried out to ensure the performance and safety of the pipeline system.
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