| Parameter | min. 2″ (60.3mm); max 60″ (1524mm) |
| Seamless Bend | 1/2″ – 24″ |
| ERW/Fabricated/Welded Bend | 2″ – 36″ |
| Radius | min. 100mm; max. 11,000mm |
| Wall Thickness (General) | max. 200mm |
| Hot Bend Heating System | max. 1030 KW |
| Bending Capability | 10,000 metric tons/year |
| Wall Thickness (Detailed) | 3mm-40mm Schedules: SCH5, SCH10, SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140, SCH160, XXS |
| Pipe Bend Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom |
| Straight Length (L) | 300mm – 1500mm |
| Bend Angle | 0° – 180° |
| Manufacturing Standards | DIN: 2605, 2615, 2616, 2617, 28011 ASTM/ASME: B16.9, B16.28 MSS: SP-43 EN: 10253-1, 10253-2 JIS: Compliant |
| Production Grades | Carbon Steel, API 5L, ASTM A106 Gr.B, Stainless Steel, Alloy Steel, Duplex, Nickel Alloys, Low Temp Steel, Copper, Cupro Nickel, Inconel, Monel, Heat Alloy |
| Value Added Services | Epoxy & FBE Coating, Hot Dipped Galvanizing, Electro Polish, Sand Blasting, Threading, Soldering |
| Marking Sample | 127Sch40 90° 3D SMIS ASTM A420 WPL3 ASME B16.9 |
| Treatment | Technical Specifications | Application Scope |
| FBE Coating | Thickness: 300–500 μm Adhesion: ≥1,800 psi (ASTM D4541) Cure: 230–250°C |
Subsea pipelines, sour service |
| Hot-Dip Galvanizing | Zinc layer: 85–140 μm Salt spray resistance: 1,500+ hrs (ASTM B117) |
Structural supports, coastal plants |
| Electropolishing | Ra reduction to 0.1–0.3 μm Passivation: Nitric acid (ASTM A967) |
Pharma, food-grade systems |
| Sand Blasting | SA 2.5 (ISO 8501-1) Anchor profile: 50–90 μm |
Pre-paint/pre-coat preparation |
Stainless Steel Bends: Electropolishing + pickling for chloride resistance
Carbon Steel Bends: 3-layer PE coating for underground burial
Duplex/Urea Grades: Shot peening to enhance fatigue strength
| Risk Profile | Packaging Solution |
|---|---|
| Ocean Freight | Crates with marine plywood + desiccant chambers |
| Heavy-Duty Bends | Steel banded skids (load capacity: 25 MT) |
| Critical Alloys | Argon-purged stainless steel containers |
In high-stakes industries like oil and gas, power generation, and chemical processing, hot induction bends are mission-critical components. Yet even the most geometrically perfect bend can fail if surface integrity degrades or logistics damage occurs. At IBC Group, we engineer beyond the bend – delivering unmatched customizable surface treatments and packaging that guarantee performance from workshop to jobsite.
Pipe Sleeve
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